5-axis air bearing positioning system | ball screw, EDLM, stepper motor, profile rail, air bearing | travel XYZ 200 x 620 x 100 mm, RyRz 165° x 360°
XYZ Tip-Tilt System

782481:042.26, ID236787

 

5-Axis Ultra-Precision Air Bearing Positioning System

This high-precision positioning system offers five degrees of freedom: X, Y, Rz (rotation), Ry (tilt), and Z (focus). It combines frictionless air-bearing axes in XY and Rz with a mechanically guided sensor platform that allows both a tilting motion around the Y-axis and a focusing motion along the Z-axis.

The focus axis (Z) enables independent adjustment of the sensor-to-sample distance - even while the tilt axis (Ry) is active. This ensures the optimal working distance for high-resolution optical systems at any angular position, for example when measuring lenses, prisms, mirrors, or freeform optics. Thanks to a standstill accuracy of 40 picometers over 30 seconds, it enables atomic-scale resolution with exceptional measurement stability.

Translation, rotation, tilt, and focus motion – for optical measurements with atomic resolution

  • 5 degrees of freedom (X, Y, Rz, Ry, Z): ideal for complete spatial alignment of sample and sensor
  • Granite-based tilt and focus system (Ry + Z) – ensures constant focus with varying surface inclinations
  • Subatomic standstill accuracy with less than 40 pm drift over 30 seconds
  • Hybrid guiding concept: air bearings for frictionless motion in XY and Rz, mechanical guides for maximum stability in Ry and Z
  • Low-maintenance and flexible 24/7 operation with air bearings under variable parameters
Optionally expandable:
  • Expandable modular system design
  • Adaptation of travel ranges, length combinations, cabling, and control systems
  • Versions for cleanroom ISO 14644-1 class 4 (or better upon request)
  • Special configurations for biotechnology, medical technology, pharmaceuticals, and semiconductors
  • Ready-to-use control unit with preconfigured controller and example software

Application Fields

Positioning for AFM, confocal and optical high-precision measurement, AFM-based atomic surface measurement, integration of confocal and optical microscopes, measurement of aspheric and freeform optics, angle- and focus-adjusted surface scans, characterization of photonic and semiconductor components

 

782481:042.26, ID236787   X Y Z Ry Rz
Travel [mm]; [deg] 200 620 100 165 unlimited
Repeatability unidirectional [µm]; [deg] ± 1.8 ± 1.0 ± 0.6 ± 0.00024 ± 0.00015
Repeatability bidirectional [µm]; [deg] ± 2.5 ± 1.5 ± 0.8 ± 0.0004 ± 0.0002
Positioning speed [mm/s] 65 100 2.5 30 67.5
Max. speed [mm/s] 130 200 5 60 135
Max. acceleration [m/s2] 0.4 0.6 0.0003 0.02 0.05
Max. load Fx [N] (1500) (1500) 50 (50) 1500
Weight [kg] 5885        
Max. sample dimension [Ø] 800 mm
Length x width x height [mm] 2000 x 1800 x 1110
Motor   Dynamic Linear Motor (Ironless), Stepper Motor
Drive   Ball Screw Drive
Spindle type   Ball Screw 1214.560/2.8.138.188 P3P Art-Nr 233355
Spindle lead   2        
Bearing   Profile Rail, Air Bearing
Feedback   Linear Scale, Angular Scale
Material   Anodized Aluminum, Powder-Coated Stainless Steel
Optional features   Housing, break, prepared for sealing air, custom adapter, custom bore grid, custom cable / plugs.
Variants cleanroom    up to clean room class ISO 4 (higher on request)
Variants beam   UV (DUV, EUV, X-ray, gamma on request)
Variants Magnetism   magnetic
Variants vacuum    -

 


Almost all atmospheric multi-axis combinations are unanodized with UHV lubrication for residual pressures up to 10-6 mbar and min. cleanroom class ISO 6 - or even better - available. Further stages for more demanding environments up to cleanroom class ISO 2, vacuum up to 10E-11 mbar or hard radiation you will find here:

Overview Clean Room & Vacuum Stages    Get in touch with our technical consultant

Steinmeyer Mechatronik GmbH mainly uses aluminum for the structure of custom axis combinations, because it efficiently dissipates local heat and quickly reaches a thermally stable state. This is a prerequisite for stable, precise systems. The lower stiffness of aluminum compared to steel is compensated by a slightly higher height of the stages or the use of hollow profiles. Note: An aluminum beam and a steel beam sag equally under their own weight!
In special cases, titanium is also used for magnet-free systems.

What surfaces are available?

Various surface options are available. Depending on the application, anodized and cleaned, alternative colors, aluminum cleaned and bare, bilatal or nickel are available for optimal process suitability (e.g. particularly high degrees of purity, resistance to cleaning with chemicals in the field of life science). Special surfaces are often necessary for UV, DUV or EUV (X-ray, gamma on request).

Depending on the requirements, various drive systems can be used. This can be recognized as an abbreviation in the name below:

  • Ground ball screws or lead screws with SM (stepper motor), DC motor or AC servo.
  • Electrodynamic linear motors (ironless or iron-core).
  • Piezomotors such as Piezo-Legs® or Nanomotion®.

Incremental scales made of steel or Zerodur® or Zeromet® are used as a feedback system in most cases. While this is sufficient for accuracy in the single-digit micrometer range, it makes sense to use interferometric position feedback for accuracy requirements below one micrometer. In systems with “open loop”, i.e. without a measuring system, only precision in the double-digit micrometer range can be achieved; however, due to the simpler controller and the lack of a measuring system, this is the more cost-effective solution.

Your customized system

Are you looking for a technical solution for your application?

Get your first 3D Design in a few days:

 

Katja Weißbach
Consulting

T +49 351 88585-64
E-Mail

Ronald Schulze
Consulting, Project Management & Engineering
T +49 351 88585-67
E-Mail

 

Francisco Samuel
Consulting &
Project Management
T +49 351 88585-85
E-Mail

 

Elger Matthes
Consulting, Concepts, Innovation & Engineering
T +49 351 88585-82
E-Mail

Our references