XY-Rz air bearing cleanroom ISO 4 positioning system | linear motor, stepper motor, profile rail, air bearing | travel XY 200 x 620 mm, Rz n x 360°
XY Theta Stage

782481:042.26, ID236789

 

XY-Rz Air Bearing System for high-precision positioning in cleanroom environments

This high-precision positioning system offers three degrees of freedom: X, Y, and Rz (rotation). It combines frictionless air-bearing axes in XY and Rz with a mechanically guided sensor platform that allows a tilting motion around the Y-axis. The XY-Rz air bearing system combines precise horizontal movements with rotational symmetry and accuracy within a very low profile design.
 

Highly compact multi-axis system for heavy optics

  • Ideal for optics up to 800 mm in size and up to 150 kg in weight
  • Integration of linear and rotary stages in one compact axis design – overall height < 210 mm
  • Frictionless air bearing operation ensures smooth motion and optimal dynamics – in both XY and rotation
  • Profile rail guides and system venting provide high stability, even during rapid directional changes
  • High natural frequency for precise motion control
Optionally expandable:
  • Design with traverse for microscopes including tilt and focus system (Ry + Z)
  • Expandable modular system design
  • Adaptation of travel ranges, length combinations, cabling, and control systems
  • Versions for cleanroom ISO 14644-1 Class 4 (or better upon request)
  • Special configurations for biotechnology, medical technology, pharmaceuticals, and semiconductors
  • Ready-to-use control unit with preconfigured controller and example software

Application Fields

Positioning for optical and wafer measurement, eUV inspection and AFM applications, panel testers, wafer steppers & probers, alignment & fiducial detection

 

782481:042.26, ID236787   X Y Rz
Travel [mm]; [deg] 200 620 unlimited
Repeatability unidirectional [µm]; [deg] ± 1.8 ± 1.0 ± 0.00015
Repeatability bidirectional [µm]; [deg] ± 2.5 ± 1.5 ± 0.0002
Positioning speed [mm/s] 65 100 67.5
Max. speed [mm/s] 130 200 135
Max. acceleration [m/s2] 0.4 0.6 0.05
Max. load Fx [N] (1500) (1500) 1500
Max. sample dimension [Ø] 800 mm
Length x width x height [mm] 2000 x 1800 x 500
Motor   Dynamic Linear Motor (Ironless), Stepper Motor
Bearing   Profile Rail, Air Bearing
Feedback   Linear Scale, Angular Scale
Material   Anodized Aluminum, Powder-Coated Stainless Steel
Optional features   Design with traverse for microscopes including tilt and focus system (Ry + Z), housing, break, prepared for sealing air, custom adapter, custom bore grid, custom cable / plugs.
Variants cleanroom    up to clean room class ISO 4 (higher on request)
Variants beam   UV (DUV, EUV, X-ray, gamma on request)
Variants Magnetism   magnetic
Variants vacuum    -

 

Related Products


Almost all atmospheric multi-axis combinations are unanodized with UHV lubrication for residual pressures up to 10-6 mbar and min. cleanroom class ISO 6 - or even better - available. Further stages for more demanding environments up to cleanroom class ISO 2, vacuum up to 10E-11 mbar or hard radiation you will find here:

Overview Clean Room & Vacuum Stages    Get in touch with our technical consultant

Steinmeyer Mechatronik GmbH mainly uses aluminum for the structure of custom axis combinations, because it efficiently dissipates local heat and quickly reaches a thermally stable state. This is a prerequisite for stable, precise systems. The lower stiffness of aluminum compared to steel is compensated by a slightly higher height of the stages or the use of hollow profiles. Note: An aluminum beam and a steel beam sag equally under their own weight!
In special cases, titanium is also used for magnet-free systems.

What surfaces are available?

Various surface options are available. Depending on the application, anodized and cleaned, alternative colors, aluminum cleaned and bare, bilatal or nickel are available for optimal process suitability (e.g. particularly high degrees of purity, resistance to cleaning with chemicals in the field of life science). Special surfaces are often necessary for UV, DUV or EUV (X-ray, gamma on request).

Depending on the requirements, various drive systems can be used. This can be recognized as an abbreviation in the name below:

  • Ground ball screws or lead screws with SM (stepper motor), DC motor or AC servo.
  • Electrodynamic linear motors (ironless or iron-core).
  • Piezomotors such as Piezo-Legs® or Nanomotion®.

Incremental scales made of steel or Zerodur® or Zeromet® are used as a feedback system in most cases. While this is sufficient for accuracy in the single-digit micrometer range, it makes sense to use interferometric position feedback for accuracy requirements below one micrometer. In systems with “open loop”, i.e. without a measuring system, only precision in the double-digit micrometer range can be achieved; however, due to the simpler controller and the lack of a measuring system, this is the more cost-effective solution.

Your customized system

Are you looking for a technical solution for your application?

Get your first 3D Design in a few days:

 

Katja Weißbach
Consulting

T +49 351 88585-64
E-Mail

Ronald Schulze
Consulting, Project Management & Engineering
T +49 351 88585-67
E-Mail

 

Francisco Samuel
Consulting &
Project Management
T +49 351 88585-85
E-Mail

 

Elger Matthes
Consulting, Concepts, Innovation & Engineering
T +49 351 88585-82
E-Mail

Our references